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13 June 1997

Source: http://www.hnd.usace.army.mil/techinfo/cegssgml/13976.sec (SGML format)


See Guide Specifications for Military Construction: http://jya.com/cegs.htm

------------------------------------------------------------------------------

  **************************************************************************  *
  DEPARTMENT OF THE ARMY                               CEGS-13976 (June 1991)
  U.S. ARMY CORPS OF ENGINEERS                         ----------------------
                                  GUIDE SPECIFICATION FOR MILITARY CONSTRUCTION  
                          Includes note relocation Special change (August 1995)  
         Includes Text Adjustment Change (Section 01300 Reference)(March 1995)  
                                 Includes changes through Notice 4 (April 1995)  
                                    Latest Notice change indicated by  tokens  
  **************************************************************************  *
                               SECTION 13976

                          SELF-ACTING BLAST VALVES
                                   06/91

  **************************************************************************  *
                NOTE:  This guide specification covers the
                requirements for self-acting blast valves used for
                blast protection of supply and exhaust air
                systems.  This guide specification is to be used
                in the preparation of project specifications in
                accordance with ER 1110-345-720.  
  **************************************************************************  *
  
PART 1   GENERAL

  **************************************************************************  *
                NOTE: This guide specification covers self-acting
                blast valves for facilities subjected to blast
                overpressures from accidental explosions,
                conventional weapons, explosion devices used by
                terrorists, and nuclear weapons.  
  
                This guide specification is intended for procurement
                of standard products that are readily available and
                have the required performance characteristics.  This
                guide specification is not intended for procurement
                of blast valves having special performance
                characteristics such as actuation by delay paths and
                sensor actuation since they are not readily
                available as standard products and may require long
                lead times for development.  
  **************************************************************************  *
  
1.1   REFERENCES

  **************************************************************************  *
                NOTE:  Issue (date) of references included in
                project specifications need not be more current than
                provided by the latest change (Notice) to this guide
                specification.  
  **************************************************************************  *
  
  The publications listed below form a part of this specification to the
  extent referenced.  The publications are referred to in the text by basic
  designation only.

            AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)  
  
  AISC-01    (1993) Load & Resistance Factor design
    Manual Vol 1 - Structural Members,
    Specifications and Codes  
  
  AISC-04    (1989) Specification for Structural
    Steel Buildings -  Allowable Stress Design
    and Plastic Design  
  
  AISC S303    (1992) Code of Standard Practice for
    Steel Buildings and Bridges  
  
            AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)  
  
  ASTM A 27    (1993) Steel Castings, Carbon, for
    General Application  
  
  ASTM A 36    (1994) Carbon Structural Steel  
  
  ASTM A 47    (1990) Ferritic Malleable Iron Castings  
  
  ASTM A 48    (1994a) Gray Iron Castings  
  
  ASTM A 108    (1993) Steel Bars, Carbon, Cold
    Finished, Standard Quality  
  
  ASTM A 123    (1989a) Zinc (Hot-Dip Galvanized)
    Coatings on Iron and Steel Products  
  
  ASTM A 148    (1993b) Steel Castings, High
    Strength, for Structural Purposes  
  
  ASTM A 153    (1982; R 1987) Zinc Coating (Hot-Dip) on
    Iron and Steel Hardware  
  
  ASTM A 159    (1983; R 1993) Automotive Gray Iron
    Castings  
  
  ASTM A 167    (1993) Stainless and Heat-Resisting
    Chromium-Nickel Steel Plate, Sheet, and Strip  
  
  ASTM A 176    (1994) Stainless and Heat-Resisting
    Chromium - Nickel Steel Plate, Sheet, and
    Strip  
  
  ASTM A 220    (1988; R 1993) Pearlitic Malleable Iron  
  
  ASTM A 276    (1994b) Stainless and Heat-Resisting
    Steel Bars and Shapes  
  
  ASTM A 278    (1993) Gray Iron Castings for
    Pressure-Containing Parts for Temperatures Up
    to 650 Degrees F  
  
  ASTM A 297    (1993) Steel Castings, Iron-Chromium
    and Iron-Chromium-Nickel, Heat Resistant, for
    General Application  
  
  ASTM A 307    (1994) Carbon Steel Bolts and Studs,
    60 000 psi Tensile Strength  
  
  ASTM A 313    (1992) Chromium-Nickel Stainless and
    Heat-Resisting Steel Spring Wire  
  
  ASTM A 351    (1993) Castings, Austenitic,
    Austenitic-Ferritic (Duplex), for Pressure -
    Containing Parts  
  
  ASTM A 439    (1983; R 1994) Austenitic Ductile Iron
    Castings  
  
  ASTM A 447    (1993) Steel Castings,
    Chromium-Nickel-Iron Alloy (25-12 Class), for
    High-Temperature Service  
  
  ASTM A 536    (1984; R 1993) Ductile Iron Castings  
  
  ASTM A 560    (1993) Castings, Chromium - Nickel
    Alloy  
  
  ASTM A 564    (1992a) Hot-Rolled and Cold-Finished
    Age-Hardening Stainless and Heat-Resisting
    Steel Bars and Shapes  
  
  ASTM A 666    (1994) Austenitic Stainless Steel
    Sheet, Strip, Plate, and Flat Bar  
  
  ASTM B 85    (1992a) Aluminum-Alloy Die Castings  
  
  ASTM B 108    (1992a) Aluminum-Alloy Permanent Mold
    Castings  
  
  ASTM B 209    (1992a) Aluminum and Aluminum-Alloy Sheet
    and Plate  
  
  ASTM B 211    (1993) Aluminum and Aluminum-Alloy
    Bar, Rod, and Wire  
  
  ASTM B 221    (1993) Aluminum and Aluminum-Alloy
    Extruded Bars, Rods, Wire, Shapes, and Tubes  
  
            AMERICAN WELDING SOCIETY (AWS)  
  
  AWS A2.4    (1993) Standard Symbols for Welding,
    Brazing and Nondestructive Examination  
  
  AWS A5.4    (1992) Stainless Steel Electrodes for
    Shielded Metal Arc Welding  
  
  AWS B2.1    (1992) Welding Procedure and
    Performance Qualification  
  
  AWS D1.1    (1994) Structural Welding Code -
    Steel  
  
            STEEL STRUCTURES PAINTING COUNCIL (SSPC)  
  
  SSPC Paint 25    (1991) Red Iron Oxide, Zinc Oxide, Raw
    Linseed Oil and Alkyd Primer (without Lead
    and Chromate Pigments)  
  
1.2   SYSTEMS DESCRIPTION

  This section specifies self-acting blast valve systems consisting of blast
  valve units and mountings.  All valve units and valve mountings shall be
  provided by one manufacturer.

1.2.1   Contractor Design of Structural Supports

  **************************************************************************  *
                NOTE:  Delete reference to structural steel when
                valve casings are cast directly into concrete.  
  **************************************************************************  *
  
  In lieu of the concrete openings and supports indicated the Contractor may
  design openings and supports to accommodate the proposed valve system.  
  Openings and framing shall be designed using loads computed from the blast
  overpressures specified or indicated.  Structural steel mechanical
  properties such as minimum yield stress and tensile strength and member
  section properties shall be determined based on the proposed framing
  system.  Dynamic increase factors shall be based on applicable strain rates
  and the concrete unconfined compressive strength, concrete reinforcement
  yield stress, and structural steel yield stress.  Flexural analyses shall
  be performed using equivalent single degree of freedom or other approved
  dynamic analysis methods.  Deformation limits shall be selected by the
  Contractor such that ultimate deflections do not inhibit proper valve unit
  operation.

1.2.2   Sustained Blast Overpressures

  **************************************************************************  *
                NOTE:  Delete this paragraph when only triangular
                overpressure waveforms are specified.  
  
                Blast overpressure waveforms may be specified or
                indicated as sustained (infinite duration)
                overpressures, triangular waveforms with peak
                overpressures and finite durations, or other
                pressure versus time histories.  When the blast
                overpressures are low, a sustained overpressure can
                be specified or indicated conveniently without loss
                of economy.  When the blast overpressures are high,
                specifying or indicating triangular waveforms will
                enhance economy and availability.  The sustained
                overpressures shown in the text cover tested
                commercial products that are readily available.  
                Some triangular waveform peak overpressures and
                durations for tested commercial products are shown
                below.  
  
  
                 Peak Overpressure  MPa (psi)      Duration (milliseconds)
                 ___________________________      _________________________
  
                        12.41 (1800)                         0.64
                         3.31 (480)                          3
                         2.59 (375)                         5
                         2.41 (350)                        15
  
  
                Sustained or triangular blast overpressure waveforms
                may be either specified or indicated on blast valve
                schedules shown on the drawings.  Other waveforms
                should be shown on the drawings using waveform
                diagrams.  
  **************************************************************************  *
  
  Casing mounted [supply valve] [exhaust valve] [valve] units shall operate
  under a zero rise time, sustained (infinite duration) blast overpressure of
  [1.793 MPa (260 psi)] [1.103 MPa (160 psi)] [276 kPa (40 psi)] [_____]
  kPa ([_____] psi) [260] [160] [40] [_____] psi [, and casing mounted
  exhaust valve units shall operate under a zero rise time, sustained
  (infinite duration) blast overpressure of [1.793 MPa (260 psi)] [1.103
  MPa (160 psi)] [276 kPa (40 psi)] [_____] kPa([_____] psi). [260] [160]
  [40] [_____] psi]].  [Valve units mounted in [supply] [exhaust] [diesel
  engine exhaust] piping or ducts shall operate under a zero rise time,
  sustained (infinite duration) blast overpressure of [1.793 MPa (260 psi)]
  [1.103 MPa (160 psi)] [276 kPa (40 psi)] [_____] kPa([_____] psi).
  [260] [160] [40] [_____] psi].

1.2.3   Blast Overpressure Waveforms

  **************************************************************************  *
                NOTE:  Delete this paragraph when only sustained
                overpressures are specified.  Coordinate with
                paragraph SUSTAINED BLAST OVERPRESSURES.  
  **************************************************************************  *
  
  Casing mounted [supply valve] [exhaust valve] [valve] units shall operate
  under a triangular blast overpressure waveform having a zero rise time and
  a peak overpressure and duration of [_____] kPa ([_____] psi) [_____]
  psi and [_____] milliseconds [, and casing mounted exhaust valve units
  shall operate under a triangular blast overpressure waveform having a zero
  rise time and a peak overpressure and duration of [_____] kPa ([_____]
  psi) [_____] psi and [_____] milliseconds]].  [Valve units mounted in
  [supply] [exhaust] [diesel engine exhaust] piping or ducts shall operate
  under a triangular blast overpressure waveform having a zero rise time and
  a peak overpressure and duration of [_____] kPa ([_____] psi) [_____]
  psi and [_____] milliseconds.]  [Valve units shall operate under
  triangular blast overpressure waveforms having a zero rise time and the
  peak overpressures and durations indicated.]  [Valve units shall operate
  under the blast waveforms indicated.]

1.2.4   Performance Requirements

1.2.4.1   Field Removable Valve Units

  Blast valve units shall be completely removable from casings or other
  mountings.

1.2.4.2   Penetrations

  Except for air flow openings, any penetrations through the valve system
  shall be sealed against blast leakage through the penetration.

1.3   SUBMITTALS

  **************************************************************************  *
                NOTE:  Submittals must be limited to those necessary
                for adequate quality control.  The importance of an
                item in the project should be one of the primary
                factors in determining if a submittal for the item
                should be required.  
  
                Indicate submittal classification in the blank space
                using "GA" when the submittal requires Government
                approval or "FIO" when the submittal is for
                information only.  
  **************************************************************************  *
  
  Government approval is required for submittals with a "GA" designation;
  submittals having an "FIO" designation are for information only.  The
  following shall be submitted in accordance with Section 01300 SUBMITTAL
  PROCEDURES:

  SD-01 Data

  Self-Acting Blast Valves; [_____].

  Valve unit data consisting of catalog cuts, brochures, circulars,
  specifications, and product data that shows complete dimensions and
  completely describe overpressure ratings, pass-through impulse leakage
  ratings, air flow rates, actuation mechanisms, and materials.  When this
  data shows several products, the actual products proposed shall be clearly
  identified.

  Contractor Design of Structural Supports; [_____].

  Design and analysis calculations showing concrete opening and framing
  systems requiring changes to accommodate the proposed valve casings.  When
  applicable, analysis and calculations shall include a narrative discussion
  of the analysis techniques used; sketches showing the design overpressure
  loadings, member cross-sections, layouts and dimensions; elastic and
  plastic section properties for all load-carrying members; minimum yield and
  tensile strengths for steel materials; plastic moment capacities for
  load-carrying members; resistance function sketches showing equivalent
  ultimate resistance and elastic deflections; and design deformation limits
  and response values for maximum deflections, ductility ratios, and support
  rotations.  Design and analysis calculations shall be stamped by a
  Registered Professional Engineer experienced in dynamic analysis and design
  methods.

  SD-04 Drawings

  Contractor Design of Structural Supports; [_____].

  Fabrication, erection, and installation drawings when concrete opening and
  framing systems require changes to accommodate proposed valve casings.  
  These drawings shall show framing layouts, elevations, sections, enlarged
  details, casing locations with dimensions, connections, and material
  designations.  Weld symbols used shall conform to AWS A2.4.

  SD-06 Instructions

  Self-Acting Blast Valves; [_____].

  Manufacturer's instructions for valve unit and casing installation and
  field testing.

  SD-08 Statements

  Manufacturer's Field Service; [_____].

  Information describing training to be provided, training aids to be used,
  and a description of the training.

  SD-09 Reports

  Blast Tests on Prototype Valve Units; [_____].  Factory Air Flow
  Tests; [_____].  Tests; [_____].

  Certified blast and air flow test reports for valve units, including the
  name and location of the testing agency or laboratory, the date of the
  tests, a description of the valve units tested, the overpressure waveforms,
  and the testing apparatus.  The test reports shall document the
  pass-through impulse leakage, the ability of the valve units to resist the
  specified loads, and the air flow rate versus pressure loss characteristics
  over the operating pressures.  Test reports shall include an analysis and
  interpretation of test results.

  SD-13 Certificates

  Self-Acting Blast Valves; [_____].

  Certificates stating that the valves provided were manufactured using the
  same materials, dimensions and tolerances as blast tested prototype valve
  units and that air flow and pressure drop rating meet specification
  requirements.  Each certificate shall be signed by an official authorized
  to certify in behalf of the manufacturer and shall identify the quantity
  and date of shipment or delivery to which the certificate applies.

  SD-19 Operation and Maintenance Manuals

  Self-Acting Blast Valves; [_____].

  Information bound in manual format consisting of manufacturer's safety
  precautions, preventative maintenance and schedules, troubleshooting
  procedures, special tools, parts list, and spare parts data.  All data
  shall be edited to cover only the valves furnished.

1.4   QUALIFICATIONS

  Welders, welding operators, welding procedures, and weld inspectors shall
  be qualified in accordance with AWS B2.1 or AWS D1.1, as
  applicable.

1.5   DELIVERY AND STORAGE

  Valve units, casings, and accessories delivered and placed in storage shall
  be protected from weather, excessive humidity and temperature variation,
  and dirt, dust, or other contaminants.

1.6   WARRANTY

  Manufacturer's written warranty covering valve units for 2 years after
  installation and acceptance by the Government shall be furnished.  This
  warranty shall provide for repair or replacement of the valve units in the
  event of malfunction due to defects in materials or workmanship except that
  finishes need only be warranted for 1 year and the warranty need not cover
  cleaning and other normal maintenance.

PART 2   PRODUCTS

2.1   MATERIALS

2.1.1   Iron Castings

  Iron castings shall conform to ASTM A 47, ASTM A 48, ASTM A
  159, ASTM A 220, ASTM A 278, ASTM A 439, or ASTM A 536.

2.1.2   Steel Castings

  Carbon and alloy steel castings shall conform to ASTM A 27 Grades
  U-60-30, 65-35, 70-36 or 70-40, or ASTM A 148.

2.1.3   Corrosion Resistant Alloy Steel Castings

  Corrosion resistant alloy steel castings shall conform to ASTM A 297,
  ASTM A 351, ASTM A 447, or ASTM A 560.

2.1.4   Structural Steel

  Structural steel shall conform to ASTM A 36.

2.1.5   Stainless Steel

2.1.5.1   Plate, Sheet, and Strip

  Stainless steel plate, sheet, and strip shall conform to ASTM A 167,
  ASTM A 176, or ASTM A 666.

2.1.5.2   Bars and Shapes

  Stainless steel bars and shapes shall conform to ASTM A 276 or ASTM A
  564.

2.1.5.3   Spring Wire

  Stainless steel spring wire shall conform to ASTM A 313.

2.1.6   Aluminum

2.1.6.1   Castings

  Aluminum-alloy castings shall conform to ASTM B 85 or ASTM B 108.

2.1.6.2   Sheet and Plate

  Aluminum sheet and plate shall conform to ASTM B 209.

2.1.6.3   Bars and Rods

  Aluminum bars and rods shall conform to ASTM B 211 or ASTM B 221.

2.1.7   Anchors

  Concrete anchors shall conform to ASTM A 36, ASTM A 108 or ASTM A
  307.

2.1.8   Primer

  **************************************************************************  *
                NOTE:  Delete paragraph on primer when casing
                supports are galvanized and when valves are mounted
                in piping or ducts.  
  **************************************************************************  *
  
  Primer shall conform to SSPC Paint 25.

2.2   COMPONENTS

  **************************************************************************  *
                NOTE:  Except for diesel exhaust piping, select
                single-acting nonlatching, double-acting nonlatching
                or latching type valves.  Double-acting nonlatching
                valves are the least expensive.  
  **************************************************************************  *
  
  Valves shall close under the positive blast overpressures specified or
  indicated and shall be fully operational after the blast.

2.2.1   Blast Operation of Valves Mounted in Casing Supports

  [[Supply valves] [Valves] shall be the single-acting nonlatching type that
  automatically return to the open position except that double-acting valves
  that close under both positive and negative overpressure may be substituted
  for single-acting valves.]  [[Supply valves] [Valves] shall be the
  double-acting nonlatching type that close under both positive and negative
  blast pressure and automatically return to the open position.]  [[Supply
  valves] [Valves] shall be the latching type that remain in the closed
  position until manually released.]  [Exhaust valves shall be the
  single-acting nonlatching type that automatically return to the open
  position except that double-acting valves that close under both positive
  and negative overpressure may be substituted for single-acting valves.]
  [Exhaust valves shall be the double-acting nonlatching type that close
  under both positive and negative blast pressure and automatically return to
  the open position.]  [Exhaust valves shall be the latching type that remain
  in the closed position until manually released.]

2.2.2   Blast Operation of Valves Mounted in Piping or Ducts

  [Valves mounted in diesel engine exhaust piping or ducts shall be the
  single-acting nonlatching type that return to the open position under the
  diesel exhaust pressure.]  [[Supply valves] [Valves] mounted in piping or
  ducts shall be the single-acting nonlatching type that automatically return
  to the open position except that double-acting valves that close under both
  positive and negative overpressure may be substituted for single-acting
  valves.]  [[Supply valves] [Valves] mounted in piping or ducts shall be the
  double-acting nonlatching type that close under both positive and negative
  blast pressure and automatically return to the open position.]  [[Supply
  valves] [Valves] mounted in piping or ducts shall be the latching type that
  remain in the closed position until manually released.]  [Exhaust valves
  mounted in piping or ducts shall be the single-acting nonlatching type that
  automatically return to the open position except that double-acting valves
  that close under both positive and negative overpressure may be substituted
  for single-acting valves.]  [Exhaust valves mounted in piping or ducts
  shall be the double-acting nonlatching type that close under both positive
  and negative blast pressure and automatically return to the open position.]
  [Exhaust valves mounted in piping or ducts shall be the latching type that
  remain in the closed position until manually released.]

2.2.3   Pass Through Impulse

  **************************************************************************  *
                NOTE:  Specify low pass-through impulse when valves
                are in close proximity to filters and higher
                pass-through impulse when valves vent to expansion
                chambers or other open unoccupied areas.  
  **************************************************************************  *
  
  The incident pass-through impulse leakage behind the valve shall not exceed
  [48.3 kPa-milliseconds (7 psi-milliseconds)] [137.9 kPa-milliseconds (20
  psi-milliseconds)] [_____] kPa-milliseconds ([_____] psi-milliseconds)
  [7] [20] [_____] psi-milliseconds [for supply valves nor [48.3
  kPa-milliseconds (7 psi-milliseconds)] [137.9 kPa-milliseconds (20
  psi-milliseconds)] [_____] kPa-milliseconds ([_____] psi-milliseconds)
  [7] [20] [_____] psi-milliseconds for exhaust valves].

2.2.4   Minimum Operating Overpressure

  **************************************************************************  *
                NOTE:  Insert appropriate minimum blast
                overpressure.  
  **************************************************************************  *
  
  Valves shall completely close under a minimum blast overpressure of [4.1
  kPa (0.6 psi)] [_____] kPa ([_____] psi). [0.6] [_____] psi.

2.2.5   Operating Temperatures

  **************************************************************************  *
                NOTE:  Edit appropriate temperature requirements.  
                Do not include temperature ranges in the
                specifications when operating temperatures are shown
                on a valve schedule.  
  **************************************************************************  *
  
  Valve units shall be fully operational over [a temperature range from
  [minus 20 to plus 77 degrees C (minus 4 to plus 170 degrees F)] [_____]
  to [_____] degrees C ([_____] to [_____] degrees F) [-4] [_____] to
  [170] [_____] degrees F] [a temperature range from [minus 20 to plus 77
  degrees C (minus 4 to plus 170 degrees F)] [_____] to [_____] degrees C
  ([_____] to [_____] degrees F) [-4] [_____] to [170] [_____] degrees
  F for supply valves and [minus 20 to plus 149 degrees C (minus 4 to
  plus 300 degrees F)] [_____] to [_____] degrees C ([_____] to [_____]
  degrees F) [-4] [_____] to [300] [_____] degrees F for exhaust
  valves] [the temperature ranges indicated] [except that the maximum
  operating temperature for valves mounted in diesel exhaust piping or ducts
  shall not be less than [454 degrees C (850 degrees F)] [649 degrees C
  (1200 degrees F)] [_____] degrees C ([_____] degrees F). [850] [1200]
  [_____] degrees F].

2.2.6   Air Flow Capacity

  **************************************************************************  *
                NOTE:  Edit value of air flow pressure drop.  Delete
                pressure drop in the specifications when pressure
                drops are shown on a valve schedule.  
  **************************************************************************  *
  
  Valves shall meet the air flow rates [and pressure drops] indicated on the
  valve schedules.  [The total pressure drop across each casing mounted
  supply and exhaust valve shall not exceed [254 Pa (1 inch of water)]
  [_____] Pa ([_____] inch of water) [1] [_____] inch of water gage at
  the air flows indicated.]  [The total pressure drop across each valve
  mounted in [diesel engine exhaust] [supply and exhaust] piping or ducts
  shall not exceed [_____] Pa ([_____] inch of water)] [_____] inch of
  water gage at the flows indicated.]

2.3   ACCESSORIES

  Blast valve systems shall be complete with valve units, casings, fasteners,
  anchors, and all other accessories required to provide a complete, operable
  installation.

2.4   FABRICATION

  Valve units and mountings shall be factory fabricated units.  Valve units
  shall be connected to mountings using approved bolts, nuts, and washers.  
  Welding shall be in accordance with AWS D1.1.  Stainless steel shall be
  welded using electrodes conforming to AWS A5.4.

2.4.1   Valve Units

  Valve units shall be atmospheric corrosion resistant.  Valve bodies shall
  be fabricated from iron, steel or aluminum-alloy castings except that
  bodies for valves mounted in diesel engine exhaust piping or ducts shall be
  fabricated from corrosion resistant alloy steel castings.  Internal parts
  such as spindles and pressure disks shall be fabricated from stainless
  steel or aluminum.  Helical springs shall be fabricated from stainless
  steel spring wire.  Special iron, steel and aluminum-alloy castings used to
  fabricate valve bodies, and special stainless steels and aluminum-alloys
  used to fabricate internal parts will be permitted when the materials used
  in the valve units provided are the same as those used in blast tested
  prototype valve units.  Valve surfaces that contact to prevent blast
  leakage shall be machined or fitted with approved neoprene gaskets to
  ensure a tight fit.

2.4.2   Casing Supports

  **************************************************************************  *
                NOTE:  Specify ground smooth welds when appearance
                is important.  
  **************************************************************************  *
  
  Valve casing supports shall be structural steel fabricated in accordance
  with either AISC-04 or AISC-01.  Groove welds used to splice
  face plates shall be complete penetration welds with complete joint fusion.  
  In order to reduce distortion and residual stresses, a welding sequence
  shall be used.  All welds shall be stress relieved, and welded casings
  shall be post weld straightened.  Fabricated steel shall be well-formed to
  shape and size, with sharp lines and angles.  Intermediate and corner
  joints shall be coped or mitered.  Exposed welds other than fillet welds
  shall be ground smooth.

2.4.3   Pipe Mountings

  Valves indicated for installation in piping systems shall be flange
  connected.  Flange dimension shall be compatible with the piping specified
  or indicated or companion flanges shall be provided and welded to the
  adjacent piping.

2.4.4   Surface Preparations, Coatings, and Finishes

  The coatings and finishes used shall be suitable for preventing atmospheric
  corrosion and shall be resistant to heat damage under the operating
  temperatures specified.

2.4.4.1   Valve Unit Finishes

  All ferrous metal surfaces other than stainless steel shall be prepared and
  factory coated and finished using the manufacturer's standard process.

2.4.4.2   Casing Support Finishes

  **************************************************************************  *
                NOTE:  Edit option for galvanizing or priming and
                painting.  Priming and painting is recommended for
                most applications.  
  **************************************************************************  *
  
  [Valve support casings shall be galvanized in accordance with ASTM A
  123 except that surfaces that will be embedded in concrete need not be
  galvanized.  Exposed portions of concrete anchors, fasteners that connect
  casing parts, and fasteners that connect valve units to casings shall be
  galvanized in accordance with ASTM A 153.]  [Valve support casings
  shall be prepared for priming in accordance with either AISC-04 or
  AISC-01 and factory primed and finish painted, except that surfaces
  that will be embedded in concrete need not be primed and shall not be
  finish painted.  Finish painting shall be the manufacturer's standard.]

2.5   TESTS, INSPECTIONS, AND VALIDATIONS

2.5.1   Blast Tests on Prototype Valve Units

  Validation of valve performance under blast shall be accomplished by blast
  tests performed on prototype valve units.  Such tests shall validate that
  the specified pass-through impulse leakage is not exceeded and that the
  valve unit is fully operational after blast loading.  When finite duration
  overpressure waveforms are specified, the overpressure waveforms used in
  the prototype test shall exceed the specified waveforms in both
  overpressure and impulse.

2.5.2   Factory Air Flow Tests

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                NOTE:  Edit air flow test requirements.  
  **************************************************************************  *
  
  Valve units shall be factory air flow tested to ensure that assembled valve
  units meet the air flow rates and pressure drops specified or indicated.  
  Product sampling and air flow testing methods and procedures shall be the
  manufacturer's standard except that at least [5] [_____] percent of the
  total number of each valve type shall be tested.

2.5.3   Verification Inspection of Welds

  Verification inspection of welds shall be performed by the Contractor in
  accordance with AWS D1.1.

PART 3   EXECUTION

3.1   INSTALLATION

3.1.1   Valve Units

  Valve units shall be installed in accordance with the valve manufacturer's
  written instructions.

3.1.2   Casing Supports

  Structural steel casing supports shall be erected in accordance with the
  manufacturer's instructions, AISC S303 and either AISC-04 or
  AISC-01.

3.2   TESTS

  Field tests on valve units shall be performed in accordance with the valve
  manufacturer's written instructions and the testing requirements specified
  in other specification sections.

3.3   MANUFACTURER'S FIELD SERVICE

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                NOTE:  Specify field service for large valve
                installations.  Edit instruction period duration and
                instruction videotape requirements.  
  **************************************************************************  *
  
  Upon completion of the work, and at a time designated by the Contracting
  Officer, the services of one engineer and other technical personnel as
  required shall be provided for a period of not less than [4] [_____] hours
  to instruct Government personnel in the operation and maintenance of the
  blast valves and all other items furnished under this specification
  section.  The instructions shall also include use of the operation and
  maintenance manual.  The instructions shall include videotapes.  An
  instruction outline and procedure shall be submitted and approved prior to
  scheduling the instruction.  One copy of all instruction material including
  videotapes shall be provided at the time of instruction.

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